AUTOMATED INSPECTION SYSTEMS

AUTOMOTIVE, BATTERY CELL, & MEDICAL-PHARMACEUTICAL INDUSTRY

I. The World leader Partner for Automotive Manufacturers


We’ve been supporting the automotive industry since 1995. Our systems are widely used in manufacturing. They ensure the quality of powertrains and car bodies and of batteries produced for e-mobility. In fuel cell production, we can also support you with our extensive expertise. We offer far-reaching knowledge of new drive technologies—plus our boundless enthusiasm!

Automation line production on automotive Industry

Industri Otomotif Modern & Efisien artinya; Siklus pengembangan yang singkat, manufaktur yang inovatif, proses perakitan, dan jalur produksi baru berarti tantangan yang terus-menerus.

Tetapi bagaimana komponen penggerak yang kompleks dapat diproduksi secara ekonomis? Dengan menggunakan efisien manufacturing processes and powerful quality inspection

Setiap langkah manufaktur memiliki tantangannya sendiri — dan potensi untuk pengoptimalan. VINSPEC sistem inspeksi mendokumentasikan dan menyimpan semua hasil inspeksi dan bahkan memperhitungkan informasi dari sumber lain. Dari data kumulatif, produsen otomotif dapat menerapkan optimasi proses langsung dan tahan lama. 

Hal ini akan memungkinkan produsen otomotif untuk mencapai tujuan mereka dalam mengurangi biaya pada setiap tahap rantai nilai dan memproduksi sistem komponen powertrain yang semakin berkualitas tinggi dan keahlian kami, bahkan untuk tugas inspeksi yang paling menantang.

Automated Inspection Takes a Closer Look

Teknologi mutakhir saat ini menggunakan pengelasan otomatis. Kualitas ditingkatkan lebih jauh lagi ketika pemeriksaan lapisan las juga dilakukan secara otomatis. Itu karena inspeksi jahitan las otomatis selalu dapat diandalkan, terlepas dari lingkungannya. Selain itu, secara otomatis mendokumentasikan kualitas produk.
24/7 Maximum availability
100% Objective

Finding Defects Beats Processing

The VIRO WSI weld seam inspection solution detects the smallest defects – immediately after welding. This prevents defective axle components from being sent for further processing, which in turn eliminates unnecessary costs and use of materials. Serial defects are also detected at an early stage and defect accumulation is prevented by swift intervention in the manufacturing process.
0% Slippage

Line Automation

Today’s cutting-edge technology uses automatic welding. Efficiency is increased even further when the inspection of weld seams is also fully automated. The benefits are clear. Automated weld sea inspected after each manufacturing step and product quality is also documented.

0% slippage

24/7 available

100% objective

II. High Quality and Stability in Battery Production

The electromobility market continues to expand, as does the demand for powerful lithium-ion batteries (LIB). As a planner and production manager of assembly lines or a producer of battery modules and packs, you are under intense competitive pressure.

Automation and digitalization are key here. Our inspection systems for battery production offer both and help you gain the competitive edge in one of today’s largest markets of the future.

Automation Defect Inspection

Every Cell Contact is Inspected, Defect-free contacts are essential for powerful, long-life Lithium-ion batteries. Even the slightest deviation can reduce their performance and durability. Weld seam inspection automatically inspects every weld seam on every contact and identifies the slightest irregularities. As a result, only batteries with flawless contacts and high-performance data reach the market.

0% slippage
100% automatic seam tracking

VIRO WSI Misses Nothing

VIRO WSI from VITRONIC offers maximum inspection performance for all seam types. VIRO WSI has a broad inspection range that is unparalleled in the market using inspection criteria that can be customized for a variety of requirements and applications. The solution is as easy as possible to use, with many user-friendly functions, such as parameter transfer, inspection program templates, and component visualizations.

Inspection range (a selection):

• throat thickness (A dimension)
• seam position
• seam irregularity
• object height
• porosity
• weld spatter


III. Automation Detection of Assembly Errors, Improves Efficiency & Patient Safety

Innovative Solutions for Patient Safety

The pharmaceutical and medical device industries are subject to the most stringent quality requirements. Patient safety always comes first. Automated visual inspection solutions from VITRONIC ensure the highest quality standards by completely eliminating defects during production. They also enable 100% inspection at full capacity utilization.

Pharmaceutical products and their primary containers must meet rigorous quality standards. During vial filling and packaging, a very large number of production steps must be carried out under strict hygiene conditions.

AVI inspects along the complete process chain—from pre-filling to filling, closing, and packaging. Defects are detected at their point of origin.

Safe Patient Care

Prioritas utama kami adalah perawatan pasien yang andal. Ambil botol infus BFS, misalnya. Partikel dapat memasuki wadah ini selama proses pembuatan. Perangkat lunak kami mendeteksi partikel apa pun bahannya dan bagaimana partikel itu masuk ke dalam botol. Botol dengan partikel atau cacat terkait lainnya disaring dengan andal.

100% ERROR TERDETEKSI
100% KEAMANAN PADA PASIEN

Best Quality inspection of infusion bags presents

Itu harus memenuhi persyaratan ketat untuk menjamin produk dan keselamatan pasien. Pada saat yang sama, memo yang tidak perlu harus dihindari.

VITRONIC menawarkan Anda solusi yang hemat biaya namun tepat. Otomatisasi mengurangi biaya dibandingkan dengan inspeksi manual 100% dan membayar sendiri dalam waktu singkat. Inspeksi dapat diandalkan dan objektif dan dapat direproduksi secara stabil dalam jangka waktu yang lama. Cacat terdeteksi pada tahap awal.

Dalam produksi tas infus, tujuannya adalah untuk mendeteksi cacat secara andal sambil meminimalkan penolakan palsu. Ini hanya dapat dicapai dengan cara yang hemat biaya dengan mengoptimalkan proses inspeksi dan inspeksi visual otomatis (AVI). Sistem yang disesuaikan dengan sempurna dari VITRONIC mencapai tingkat penolakan palsu serendah mungkin.

Sistem VITRONIC dapat diandalkan dan stabil untuk memastikan proses pengisian Anda berjalan lancar.

100% Inspection, max. cycle time

Static Inspection Makes the Difference

We specialize in the static inspection of BFS containers. For you, this means that our AVI systems require a comparatively little mechanical effort and thus a small footprint. Our systems are robust and require little maintenance.
In comparison with dynamic inspection units, you benefit from a much smaller initial investment, as well as lower life-cycle costs for maintenance and repair.

Automation Detection of Assembly Errors, Improves Efficiency & Patient Safety

Reduce the Risk with Automated 100% Inspection

As a manufacturer of insulin pens, patient safety is your top priority. This is why you need to guarantee the functionality and operating safety of each pen. The products must be flawless and ready to use. A comprehensive inspection ensures that no deviations occur in the assembly of the pen or the geometry of the components.

In other words, 100% defect detection optimizes product safety, thereby contributing to maximize patient safety.